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[Negalein]

Kurze Einleitung

Dieses Dokument beschreibt ein vollständiges Filament-Monitoring-System für Klipper-basierte 3D-Drucker in Kombination mit Spoolman und ioBroker.

Ziel ist es:

• aktive Spulen direkt aus Klipper auszulesen
• Restfilament zuverlässig aus Spoolman zu berechnen
• Warnungen abhängig von Druckstatus und Zeitfenstern auszugeben
• die Daten übersichtlich in ioBroker VIS darzustellen

Features

• Erkennung aktiver Spulen (bis zu 4 gleichzeitig)
• Restfilament je Spule
• Ampel-Logik (OK / WARN / LEER)
• Zeit- und druckabhängige Warnungen
• VIS-taugliche States
• Erweiterbar (Telegram, Druck pausieren, etc.)

Architektur (Kurz)

Klipper GUI
-> setzt aktive Spule (spool_id)
Moonraker / klipper-moonraker Adapter
-> stellt spool_id in ioBroker bereit
ioBroker JavaScript
-> liest Spoolman-Datenbank per SSH (SQLite)
-> berechnet Restfilament & Warnstufen
-> schreibt States für VIS

Voraussetzungen

• ioBroker
• JavaScript-Adapter
• klipper-moonraker-Adapter
• Spoolman (SQLite)
• SSH-Zugriff vom ioBroker-Host auf Spoolman

Relevante Klipper-Datenpunkte

klipper-moonraker.0.gcode_macro T0.spool_id
klipper-moonraker.0.gcode_macro T1.spool_id
klipper-moonraker.0.gcode_macro T2.spool_id
klipper-moonraker.0.gcode_macro T3.spool_id

SSH-Einrichtung (Kurz)

SSH-Key erzeugen (auf ioBroker):
sudo -u iobroker ssh-keygen -t ed25519

Key auf Spoolman kopieren:
sudo -u iobroker ssh-copy-id root@SPOOLMAN_IP

Test:
sudo -u iobroker ssh root@SPOOLMAN_IP "sqlite3 --version"

Spoolman Datenbank

Standardpfad:
/root/.local/share/spoolman/spoolman.db

Wichtige Tabellen:

• spool
• filament

SQL-Abfrage:
SELECT spool.id, filament.name,
(spool.initial_weight - spool.used_weight) AS remaining
FROM spool
JOIN filament ON filament.id = spool.filament_id
WHERE spool.archived IS NOT 1;

Warnlogik

OK : Rest > Warnschwelle
WARN : Rest <= Warnschwelle
LEER : Rest <= Kritisch

Warnungen nur wenn:

• Druck läuft
• nicht im Ruhezeitfenster (Nacht / Wochenende)

Automatisch angelegte States

0_userdata.0.spoolman.spool_X.id
0_userdata.0.spoolman.spool_X.name
0_userdata.0.spoolman.spool_X.material
0_userdata.0.spoolman.spool_X.remaining
0_userdata.0.spoolman.spool_X.ampel
0_userdata.0.spoolman.spool_X.warning

(X = 0 bis 3)

VIS-Hinweise

• String Widget: Name / Material
• Number Widget: Restfilament (g)
• Icon / Image: Ampelstatus
• Diagramm: Restfilament Verlauf

Typische Fehler

• Keine aktive Spule gesetzt
  -> spool_id = 0 oder leer

• Spule nicht in Spoolman gefunden
  -> falsche ID oder archivierte Spule

• SSH Fehler
  -> Key fehlt, falscher User, falscher Host-Key

const { exec } = require('child_process');

/* ================= KONFIGURATION ================= */
const SSH_HOST = 'root@10.0.1.148';
const DB_PATH  = '/root/.local/share/spoolman/spoolman.db';

const BASE = '0_userdata.0.3DDrucker.Spoolman';

const WARN_LIMIT  = 300; // g
const EMPTY_LIMIT = 100; // g

// Warnzeiten
const WARN_START_WEEKDAY = 7;
const WARN_END_WEEKDAY   = 22;
const WARN_START_WEEKEND = 10;
const WARN_END_WEEKEND   = 20;

// Extruder / Spool-ID aus Klipper
const EXTRUDERS = [
    { name: 'T0', state: 'klipper-moonraker.0.gcode_macro T0.spool_id' },
    { name: 'T1', state: 'klipper-moonraker.0.gcode_macro T1.spool_id' },
    { name: 'T2', state: 'klipper-moonraker.0.gcode_macro T2.spool_id' },
    { name: 'T3', state: 'klipper-moonraker.0.gcode_macro T3.spool_id' }
];

/* ================= STATE HELFER ================= */
function ensureState(id, val, type) {
    if (!existsState(id)) {
        createState(id, val, {
            type: type,
            read: true,
            write: false,
            role: 'value'
        });
    } else {
        setState(id, val, true);
    }
}

/* ================= ZEITFENSTER ================= */
function inWarnTime() {
    const now = new Date();
    const hour = now.getHours();
    const day  = now.getDay(); // 0=So, 6=Sa

    const isWeekend = (day === 0 || day === 6);

    if (isWeekend) {
        return hour >= WARN_START_WEEKEND && hour < WARN_END_WEEKEND;
    } else {
        return hour >= WARN_START_WEEKDAY && hour < WARN_END_WEEKDAY;
    }
}

/* ================= DRUCKSTATUS ================= */
function isPrinting() {
    const state = getState('klipper-moonraker.0.print_stats.state')?.val;
    return state === 'printing';
}

/* ================= SPOOLMAN DB ================= */
function readSpoolman(cb) {
    const cmd = `
ssh ${SSH_HOST} "sqlite3 -json ${DB_PATH} '
SELECT
  spool.id AS spool_id,
  filament.name AS name,
  filament.material AS material,
  ROUND(spool.initial_weight - spool.used_weight, 1) AS remaining
FROM spool
JOIN filament ON filament.id = spool.filament_id
WHERE spool.archived IS NOT 1;
'"
`;
    exec(cmd, (err, stdout) => {
        if (err) {
            log(err.message, 'error');
            cb([]);
            return;
        }
        try {
            cb(JSON.parse(stdout));
        } catch {
            log('Spoolman JSON ungültig', 'error');
            cb([]);
        }
    });
}

/* ================= HAUPTLOGIK ================= */
function update() {

    // Status für VIS
    ensureState(`${BASE}.warnzeit_aktiv`, inWarnTime(), 'boolean');
    ensureState(`${BASE}.druck_laeuft`, isPrinting(), 'boolean');

    readSpoolman(spools => {

        EXTRUDERS.forEach((ext, index) => {

            const slot = `${BASE}.aktiv.${index + 1}`;
            const spoolId = getState(ext.state)?.val;

            if (!spoolId || spoolId <= 0) {
                ensureState(`${slot}.active`, false, 'boolean');
                return;
            }

            const spool = spools.find(s => s.spool_id == spoolId);
            if (!spool) {
                log(`Spule ${spoolId} nicht in Spoolman gefunden`, 'warn');
                return;
            }

            /* Basisdaten */
            ensureState(`${slot}.active`, true, 'boolean');
            ensureState(`${slot}.extruder`, ext.name, 'string');
            ensureState(`${slot}.spool_id`, spoolId, 'number');
            ensureState(`${slot}.name`, spool.name, 'string');
            ensureState(`${slot}.material`, spool.material, 'string');
            ensureState(`${slot}.remaining_weight`, spool.remaining, 'number');

            /* Status */
            let status = 'OK';
            if (spool.remaining < EMPTY_LIMIT) status = 'LEER';
            else if (spool.remaining < WARN_LIMIT) status = 'WARN';

            ensureState(`${slot}.status`, status, 'string');

            const warnId  = `${slot}.warnung`;
            const alarmId = `${slot}.alarm`;

            const warn  = getState(warnId)?.val || false;
            const alarm = getState(alarmId)?.val || false;

            /* 🟡 WARN – nur wenn Druck läuft + Zeitfenster */
            if (status === 'WARN' && !warn && inWarnTime() && isPrinting()) {
                sendTo('telegram', 'send', {
                    text:
`🟡 Filament wird knapp

🖨 Extruder: ${ext.name}
🧵 ${spool.name}
🎨 ${spool.material}
📦 Rest: ${spool.remaining} g`
                });
                ensureState(warnId, true, 'boolean');
            }

            /* 🔴 LEER – nur wenn Druck läuft */
            if (status === 'LEER' && !alarm && isPrinting()) {
                sendTo('telegram', 'send', {
                    text:
`🔴 Filament leer!

🖨 Extruder: ${ext.name}
🧵 ${spool.name}
🎨 ${spool.material}
📦 Rest: ${spool.remaining} g

⚠️ Filament wechseln!`
                });
                ensureState(alarmId, true, 'boolean');
            }

            /* Reset bei neuer / voller Spule */
            if (spool.remaining > WARN_LIMIT) {
                ensureState(warnId, false, 'boolean');
                ensureState(alarmId, false, 'boolean');
            }
        });
    });
}

/* ================= ZEITTRIGGER ================= */
schedule('*/5 * * * *', update);
update();

VIS 1 Widget

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