Monatsrückblick Januar/Februar 2026 ist online!

[Negalein]

Kurze Einleitung

Dieses Dokument beschreibt ein vollständiges Filament-Monitoring-System für Klipper-basierte 3D-Drucker in Kombination mit Spoolman und ioBroker.

Ziel ist es:

• aktive Spulen direkt aus Klipper auszulesen
• Restfilament zuverlässig aus Spoolman zu berechnen
• Warnungen abhängig von Druckstatus und Zeitfenstern auszugeben
• die Daten übersichtlich in ioBroker VIS darzustellen

Features

• Erkennung aktiver Spulen (bis zu 4 gleichzeitig)
• Restfilament je Spule
• Ampel-Logik (OK / WARN / LEER)
• Zeit- und druckabhängige Warnungen
• VIS-taugliche States
• Erweiterbar (Telegram, Druck pausieren, etc.)

Architektur (Kurz)

Klipper GUI
-> setzt aktive Spule (spool_id)
Moonraker / klipper-moonraker Adapter
-> stellt spool_id in ioBroker bereit
ioBroker JavaScript
-> liest Spoolman-Datenbank per SSH (SQLite)
-> berechnet Restfilament & Warnstufen
-> schreibt States für VIS

Voraussetzungen

• ioBroker
• JavaScript-Adapter
• klipper-moonraker-Adapter
• Spoolman (SQLite)
• SSH-Zugriff vom ioBroker-Host auf Spoolman

Relevante Klipper-Datenpunkte

klipper-moonraker.0.gcode_macro T0.spool_id
klipper-moonraker.0.gcode_macro T1.spool_id
klipper-moonraker.0.gcode_macro T2.spool_id
klipper-moonraker.0.gcode_macro T3.spool_id

SSH-Einrichtung (Kurz)

SSH-Key erzeugen (auf ioBroker):
sudo -u iobroker ssh-keygen -t ed25519

Key auf Spoolman kopieren:
sudo -u iobroker ssh-copy-id root@SPOOLMAN_IP

Test:
sudo -u iobroker ssh root@SPOOLMAN_IP "sqlite3 --version"

Spoolman Datenbank

Standardpfad:
/root/.local/share/spoolman/spoolman.db

Wichtige Tabellen:

• spool
• filament

SQL-Abfrage:
SELECT spool.id, filament.name,
(spool.initial_weight - spool.used_weight) AS remaining
FROM spool
JOIN filament ON filament.id = spool.filament_id
WHERE spool.archived IS NOT 1;

Warnlogik

OK : Rest > Warnschwelle
WARN : Rest <= Warnschwelle
LEER : Rest <= Kritisch

Warnungen nur wenn:

• Druck läuft
• nicht im Ruhezeitfenster (Nacht / Wochenende)

Automatisch angelegte States

0_userdata.0.spoolman.spool_X.id
0_userdata.0.spoolman.spool_X.name
0_userdata.0.spoolman.spool_X.material
0_userdata.0.spoolman.spool_X.remaining
0_userdata.0.spoolman.spool_X.ampel
0_userdata.0.spoolman.spool_X.warning

(X = 0 bis 3)

VIS-Hinweise

• String Widget: Name / Material
• Number Widget: Restfilament (g)
• Icon / Image: Ampelstatus
• Diagramm: Restfilament Verlauf

Typische Fehler

• Keine aktive Spule gesetzt
  -> spool_id = 0 oder leer

• Spule nicht in Spoolman gefunden
  -> falsche ID oder archivierte Spule

• SSH Fehler
  -> Key fehlt, falscher User, falscher Host-Key

/**
 * ============================================================
 * ioBroker – Klipper – Spoolman Integration (verbessert)
 * ============================================================
 *
 * Änderungen:
 * - Etwas robusterer Umgang mit leerer/fehlerhafter DB-Ausgabe
 * - Trennung von "technischem Status" und "letzter Meldung"
 * - Konsistente Verwendung von template-Strings
 * - Kleine Lesbarkeitsverbesserungen
 * ============================================================
 */

const { exec } = require('child_process');

/* ========================= KONFIGURATION ========================= */

const CONFIG = {
    spoolman: {
        sshHost: 'root@10.0.1.148',
        dbPath: '/root/.local/share/spoolman/spoolman.db'
    },

    baseState: '0_userdata.0.3DDrucker.Spoolman',

    limits: {
        warn: 300,
        empty: 100
    },

    warnTimes: {
        weekday: { start: 7, end: 22 },
        weekend: { start: 10, end: 20 }
    },

    extruders: [
        { name: 'T0', state: 'klipper-moonraker.0.gcode_macro T0.spool_id' },
        { name: 'T1', state: 'klipper-moonraker.0.gcode_macro T1.spool_id' },
        { name: 'T2', state: 'klipper-moonraker.0.gcode_macro T2.spool_id' },
        { name: 'T3', state: 'klipper-moonraker.0.gcode_macro T3.spool_id' }
    ],

    schedule: '*/5 * * * *'
};

/* ========================= HELFER: STATES ========================= */

function ensureState(id, val, type) {
    if (!existsState(id)) {
        createState(id, val, {
            type,
            read: true,
            write: false,
            role: 'value'
        });
    } else {
        setState(id, val, true);
    }
}

/* ========================= HELFER: ZEIT ========================= */

function isInWarnTime() {
    const now = new Date();
    const hour = now.getHours();
    const day = now.getDay();

    const isWeekend = (day === 0 || day === 6);
    const cfg = isWeekend ? CONFIG.warnTimes.weekend : CONFIG.warnTimes.weekday;

    return hour >= cfg.start && hour < cfg.end;
}

/* ========================= HELFER: DRUCKSTATUS ========================= */

function isPrinting() {
    const state = getState('klipper-moonraker.0.print_stats.state');
    return state && state.val === 'printing';
}

/* ========================= HELFER: SPOOLMAN ========================= */

function readSpoolman(callback) {
    const cmd = `
ssh ${CONFIG.spoolman.sshHost} "sqlite3 -json ${CONFIG.spoolman.dbPath} '
SELECT
    spool.id AS spool_id,
    filament.name AS name,
    filament.material AS material,
    ROUND(spool.initial_weight - spool.used_weight, 1) AS remaining
FROM spool
JOIN filament ON filament.id = spool.filament_id
WHERE spool.archived IS NOT 1;
'"
`;

    exec(cmd, (err, stdout) => {
        if (err) {
            log(`Spoolman SSH Fehler: ${err.message}`, 'error');
            callback([]);
            return;
        }

        if (!stdout || !stdout.trim()) {
            // Kein Ergebnis zurückbekommen
            log('Spoolman: Keine Daten erhalten (leere Ausgabe)', 'warn');
            callback([]);
            return;
        }

        try {
            const data = JSON.parse(stdout);
            if (!Array.isArray(data)) {
                log('Spoolman: JSON ist kein Array', 'error');
                callback([]);
                return;
            }
            callback(data);
        } catch (e) {
            log(`Spoolman JSON ungültig: ${e.message}`, 'error');
            callback([]);
        }
    });
}

/* ========================= HELFER: STATUS ========================= */

function getStatus(remaining) {
    if (remaining < CONFIG.limits.empty) return 'LEER';
    if (remaining < CONFIG.limits.warn) return 'WARN';
    return 'OK';
}

/* ========================= HAUPTLOGIK ========================= */

function update() {
    const base = CONFIG.baseState;

    // Globale Infos
    const warnTimeActive = isInWarnTime();
    const printing = isPrinting();

    ensureState(`${base}.warnzeit_aktiv`, warnTimeActive, 'boolean');
    ensureState(`${base}.druck_laeuft`, printing, 'boolean');

    readSpoolman(spools => {
        CONFIG.extruders.forEach((ext, index) => {
            const slot = `${base}.aktiv.${index + 1}`;

            const spoolIdState = getState(ext.state);
            const spoolId = spoolIdState ? spoolIdState.val : 0;

            if (!spoolId || spoolId <= 0) {
                // Keine Spule aktiv
                ensureState(`${slot}.active`, false, 'boolean');
                ensureState(`${slot}.status`, 'NONE', 'string');
                return;
            }

            const spool = spools.find(s => String(s.spool_id) === String(spoolId));

            if (!spool) {
                log(`Spule ${spoolId} nicht in Spoolman gefunden`, 'warn');
                ensureState(`${slot}.active`, false, 'boolean');
                ensureState(`${slot}.status`, 'MISSING', 'string');
                return;
            }

            // Basisdaten
            ensureState(`${slot}.active`, true, 'boolean');
            ensureState(`${slot}.extruder`, ext.name, 'string');
            ensureState(`${slot}.spool_id`, spoolId, 'number');
            ensureState(`${slot}.name`, spool.name, 'string');
            ensureState(`${slot}.material`, spool.material, 'string');
            ensureState(`${slot}.remaining_weight`, spool.remaining, 'number');

            // Status
            const status = getStatus(spool.remaining);
            ensureState(`${slot}.status`, status, 'string');

            const warnFlagId = `${slot}.warnung`;
            const alarmFlagId = `${slot}.alarm`;
            const lastMsgId = `${slot}.last_message`;

            const warned = getState(warnFlagId)?.val || false;
            const alarmed = getState(alarmFlagId)?.val || false;

            // WARN
            if (status === 'WARN' && !warned && warnTimeActive && printing) {
                const text =
                    `🟡 Filament wird knapp\n` +
                    `🖨 Extruder: ${ext.name}\n` +
                    `🧵 ${spool.name}\n` +
                    `🎨 ${spool.material}\n` +
                    `📦 Rest: ${spool.remaining} g`;

                sendTo('telegram', 'send', { text });
                ensureState(warnFlagId, true, 'boolean');
                ensureState(lastMsgId, 'WARN', 'string');
            }

            // LEER
            if (status === 'LEER' && !alarmed && printing) {
                const text =
                    `🔴 Filament leer!\n` +
                    `🖨 Extruder: ${ext.name}\n` +
                    `🧵 ${spool.name}\n` +
                    `🎨 ${spool.material}\n` +
                    `📦 Rest: ${spool.remaining} g\n` +
                    `⚠️ Filament wechseln!`;

                sendTo('telegram', 'send', { text });
                ensureState(alarmFlagId, true, 'boolean');
                ensureState(lastMsgId, 'ALARM', 'string');
            }

            // Reset Flags, wenn wieder OK
            if (status === 'OK') {
                ensureState(warnFlagId, false, 'boolean');
                ensureState(alarmFlagId, false, 'boolean');
                ensureState(lastMsgId, 'OK', 'string');
            }
        });
    });
}

/* ========================= SCHEDULER ========================= */

schedule(CONFIG.schedule, update);
update();

VIS 1 Widget

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